Contamination-Controlled Construction & Cleanroom Qualification

Contamination-Controlled Construction & Cleanroom Qualification

Contamination-Controlled Construction & Cleanroom Qualification

Service Overview

Semiconductor fab construction demands a level of quality control far beyond conventional building standards. Success is measured not just in dimensional accuracy, but in environmental performance particle counts, vibration levels, and ultra-pure system integrity.

Desapex delivers digitally enabled, contamination-controlled construction monitoring, combining precision verification with real-time environmental data. This ensures that both construction quality and cleanroom performance requirements are achieved simultaneously eliminating risks before certification and tool installation.

Our Digital-First Approach

Integrated Spatial Quality Mapping

Laser scan data and environmental metrics are linked to the 3D model for full visibility of construction accuracy and performance.

Continuous Environmental Monitoring

Particle counts, vibration levels, and AMC data are tracked throughout construction not just at final certification.

Continuous Environmental Monitoring

Particle counts, vibration levels, and AMC data are tracked throughout construction not just at final certification.

Precision Verification Workflows

Sub-millimeter accuracy checks ensure compliance for vibration-sensitive tool foundations and critical systems.

Precision Verification Workflows

Sub-millimeter accuracy checks ensure compliance for vibration-sensitive tool foundations and critical systems.

Early Detection of Contamination Risks

Issues such as unsealed penetrations or improper site practices are identified and resolved during construction.

Early Detection of Contamination Risks

Issues such as unsealed penetrations or improper site practices are identified and resolved during construction.

Data-Rich As-Built Digital Twin

Final models include both geometric accuracy and environmental performance data for future operations.

Data-Rich As-Built Digital Twin

Final models include both geometric accuracy and environmental performance data for future operations.

Core Deliverables

  • Structural Dimensional Verification
    High-precision validation of tool pedestal foundations and critical structural elements.

  • Cleanroom Construction Quality Monitoring
    FFU ceiling grid alignment, raised floor levelness, and wall panel joint integrity.

  • Utility Installation Verification
    UPW piping slope checks, specialty gas orbital weld documentation, and chemical system inspections.

  • Cleanroom Certification Support
    Coordination of ISO 14644-3 particle testing, airflow uniformity, pressure differentials, and environmental mapping.

  • Vibration Performance Testing
    Validation of tool foundation performance against VC curve criteria.

  • As-Built BIM with Performance Data
    Digitally delivered models integrating construction accuracy with environmental validation metrics.

Why Choose Desapex

Cleanroom certification failures can delay tool installation and impact production timelines significantly. Identifying issues after construction leads to costly rework and schedule overruns.

Desapex ensures progressive validation during construction, detecting and resolving contamination risks before they impact certification. This proactive approach enables faster cleanroom qualification and smoother transition into production readiness.

Unique Selling Proposition

Desapex integrates construction quality and environmental performance into a single digital framework.

By combining dimensional verification with real-time environmental data, we deliver a holistic quality record that meets both engineering standards and semiconductor manufacturing requirements ensuring that the facility is built not just correctly, but performatively.

Image

Let’s make your next project on time and within budget.

Image

Let’s make your next project on time and within budget.

Image

Let’s make your next project on time and within budget.